Overview
Danfoss-Turbocor is a leading manufacturer of industrial compressors, serving markets globally. In order to ensure the quality of the compressor, Danfoss-Turbocor must test each compressor under the environmental conditions it may experience in various locations around the world.
Our team is currently designing and constructing a temperature and humidity-controlled testing chamber to be used in Danfoss-Turbocor's research and development laboratory. The testing chamber will be used to test the TT and TG model compressors. The temperature range requirement is 16° to 55° Celsius, while the relative non-condensing humidity range requirement is 20% to 90%. The tester can use the chamber from a few hours to a few days. Power consumption efficiency of the test chamber’s heating, cooling, humidifying and dehumidifying systems is not a major variable of concern.
The chamber is designed to protect workers from heat-related injuries and provide a barrier in the event of a catastrophic compressor failure. The chamber provides a clear view of the interior. The operator also has an easy way to access the test object within the chamber.
Existing Testing Chamber
Pictured on the left is the existing testing chamber at the Danfoss facility.
Updated Chamber Design
Team 509's chamber design allows for increased accessibility and improved safety. The use of polycarbonate chamber walls in lieu of acrylic provides a higher level of protection for lab personnel in the event of catastrophic failure. The fully retractable roof design provides inceased workspace and accessibility for lab personnel working with the chamber and testing rig.
CAD of Team 509's Final Design
Pictured on the left is the final design of the testing chamber and its associated ductwork for the HVAC system.