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Abstract

            The objective of this project is to develop the cockpit ergonomics for SAE Mini-Baja and Formula SAE to meet certain requirements.  Some of the items included in the design are the steering wheel, shifter, pedal tray, seat, restraints, gauges, control panel, and any other items that we feel are necessary.

            Some of the basic requirements are the car must be adaptable to a driver 6’ 3” tall and weighing 250 lbs down to a driver 5’ 5” and approximately 120 lbs.  The driver must be securely restrained and still be able to reach all of the controls without removing the harness.  The driver must also be able to exit the car from a “race ready” state in a maximum of five seconds.

            Both cockpits should be sufficiently comfortable as to prevent driver fatigue during the endurance events and long testing sessions.  The steering wheel should clear the driver’s legs and not position the driver’s hands where they could be interfered with by any obstructions.  The shifter must also be sufficiently clear of the driver to prevent obstructing entrance or egress.  Any driver should be able to comfortably reach the pedals without the need of any spacers or blocks attached to the feet or pedals as specified by the SAE rules.  Also all drivers should be properly restrained in the seats as to prevent any movement while in the harness, and the seats themselves should not move while the vehicle is undergoing any dynamic loads.  Lastly, all gauges (when applicable) should be clearly visible to the driver as well as any emergency kill switches.

            At the end of this project, we will produce both detailed drawings as well as a prototype of each cockpit.  We have full confidence that this project will be a success with the proper research and testing.